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UAV-based Electroluminescence (EL) Testing System

SC-EL-Drone


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  • Product introduction
  • UAV EL Inspection SystemSC-EL-Drone

    Mainly used for EL internal defect inspection of PV array modules in solar power plants. This system can complete PV power plant quality inspection efficiently and rapidly, and supports switching between photo mode and video mode for third-party operation and maintenance (O&M) quality inspection. Equipped with full auto-focus and switchable multi-mode inspection functions, it is the preferred equipment for power plant inspection and O&M testing. The SC-EL-Drone adopts the DJI Matrice 400 UAV, with a single-flight endurance of up to 55 minutes, providing a stable, reliable and high-performance flight platform for UAV applications in the third-party sector. It can finish EL microcrack inspection of MW-scale PV power plants within 3 hours, freeing staff from tedious and repetitive low-value labor, greatly improving work efficiency. By leveraging UAV technology, it realizes the automation process of power-related operations, effectively reducing O&M costs. Meanwhile, it can replace manual labor for operations in high-altitude and high-risk environments, making EL inspection safer.
    Vision Potential · UAV EL Inspection System

    UAV EL Inspection System SC-EL-Drone is mainly used for EL inspection of photovoltaic power plants and solar panels. It is powerful, portable, and operates with high efficiency, safety, and reliability. It can detect various defects such as cracks, broken grid, fragments, broken pieces, sintering, cold solder joints, over-etching, low-efficiency cells, mixed grades, etc. The DJI flight platform can be purchased, rented, or provided by the user.

    Vision Potential UAV EL Inspection System            Device image 1
    Vision Potential UAV EL Inspection System            Device image 2

    Applications

    Solar power plant flight inspection            Power plant flight inspection
    Incoming module inspection            Incoming module inspection
    01

    Power Plant Module Inspection

    Meets the inspection needs of different types of power plants such as centralized and distributed. It can perform comprehensive inspection in complex environments such as deserts, plateaus, roofs, hills, and at different times such as sunny, cloudy, and night, providing accurate basis for power plant maintenance.

    02

    Incoming Module Inspection

    Comprehensive inspection before warehousing of various photovoltaic incoming modules purchased by enterprises, quickly identifying defects such as cracks, broken grid, fragments, etc., and promptly eliminating unqualified products, avoiding subsequent safety hazards or performance non-compliance caused by incoming material quality.

    Functions

    Wide Detection Range

    Customizable endurance, programmable flight path.

    Multi-type Module Inspection

    Includes severely damaged modules that cannot be powered on.

    Multi-scenario Power Plant Inspection

    Mountains, plateaus, roofs, greenhouses, etc.

    Customizable Software Functions

    Meet personalized needs.

    Fully Automatic Defect Detection

    Automatic defect recognition.

    Multiple Detection Modes

    Can adapt to various panel types.

    Technical Advantages

    A

    Wider Detection Range

    Covers severely damaged modules that cannot be powered on, compatible with monocrystalline modules (PREC, TOPCON, BC, N-type, etc.) and polycrystalline modules.

    B

    Convenient and Efficient Operation

    Significantly reduces costs of equipment transportation, deployment, inspection environment setup, and labor, improving economy and efficiency.

    C

    Safety Assurance

    UAV flight inspection eliminates the need for personnel to traverse complex terrain.

    D

    Terrain-Independent Safety

    Programmable flight path ensures high detection accuracy.

    Technical Specifications

    ParameterSpecification
    ModelSC-EL-Drone
    Detection ModuleVision Potential EL Payload
    Detection Cycle1ms~10000ms (1ms at night, 10000ms for polycrystalline under high irradiance during the day,<1000ms for others)
    Detectable Defect TypesCracks, broken grid, fragments, broken pieces, sintering, cold solder, over-etching, low-efficiency cells, mixed grades
    Control MethodWireless
    Detection AccuracyCrack width > 50μm
    Imaging Accuracy> 0.1mm/pixel
    Focus ModeFull autofocus
    Detection TimeBelow 400 irradiance
    Flight PlatformDJI Matrice 400 industrial drone
    Wireless Transmission ModuleHigh-speed wireless transmission module
    Constant Current0~15A adjustable, accuracy ±1%
    Constant Voltage0~60V adjustable, accuracy ±1%
    Power700W
    Current Stabilization ModuleConstant current control, current/voltage stable regardless of battery level
    Power Control20m wireless/wired remote control
    Number of Modules Inspected per Charge800 at night, 100~600 during the day (100 under high irradiance)
    Current AdjustmentAdaptive
    Power ProtectionReverse current, overload, leakage, electrostatic, overheat protection
    ComputerTablet PC, integrated computer
    Data Storage100,000 images
    Inspection ObjectsIncoming modules before installation / power plant arrival inspection; installed modules (distributed/centralized power plants); monocrystalline modules (PREC, TOPCON, BC, N-type, etc.); polycrystalline modules
    Power Plant EnvironmentDesert, plateau, roof, hills, slopes, factory buildings, snow fields, greenhouses, agrivoltaic, fishing-solar, wind-solar hybrid, etc.
    Device Weight5kg
    Operating Temperature-30℃~50℃
    Relative Humidity≤85%RH

    Application Cases

    Scene DescriptionScene ImageDaylight EL/PL Image
    Centralized power plant, sunny, 26℃, 10:00, altitude 3000 (BC panel, glass surface broken)
    Scene 1
    Daylight EL 1
    Centralized power plant, cloudy, 22℃, 15:00, altitude 3000 (TOPCON panel)
    Scene 2
    Daylight EL 2
    Centralized power plant roof, direct sunlight, 25℃, 13:00, altitude 3000 (N-type panel, two strings failed, cannot be powered for EL)
    Scene 3
    Daylight PL 3
    Distributed power plant rooftop, direct sunlight, 25℃, 13:00, altitude 3000
    Scene 4
    Daylight EL 4
    Distributed power plant rooftop, direct sunlight, 31℃, 17:00, altitude 100 (shooting with sunlight, no power needed)
    Scene 5
    Daylight PL 5
    Outdoor incoming inspection, cloudy light rain, 18℃, 15:00, altitude 400
    Scene 6
    EL 6
    Indoor laboratory module inspection, indoor simulated sunlight (irradiance 500), 10℃, 10:00, altitude 50
    Scene 7
    EL 7

    Core Advantages

    All-weather inspection: can operate at night, cloudy, and sunny, no need to wait for specific time periods.

    Strong light adaptability: accurate detection even under strong daylight.

    Wide detection range: suitable for large-scale wide-area solar power plants.

    Convenient operation: DEL module is detachable and freely mountable, greatly reducing inspection costs.

    Safety assurance: avoids risks of nighttime field operations.

    UAV EL Monitoring System · All-weather Power Plant Inspection
    Sunny/Cloudy/Night · Desert/Plateau/Roof · Solar Module Array
    Cracks/Broken Grid/Fragments/Cold Solder            No Night Work · Safe & Efficient
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